D-SIMCON Static Capacity Engine

Advanced Planning Solution for Semiconductor Capacity Planning

Static Capacity Engine

CHALLENGES

  • Constraint-based production planning (such as simulation) can be very time-consuming.
    • Optimised capacity plan needs to be generated with as few iterations as possible.
  • Many Semiconductor Manufacturers are still using inhouse developed / Excel-based solutions for production planning.
    • Input data changes and scenarios need to be managed consistently, especially when several planners are involved.
  • Production cycle times typically span up to several months.
    • Cycle times need to be considered for allocation of production quantities to capacity planning (weekly or monthly) time buckets.

Solution

  • D-SIMCON Static Capacity Engine is a comprehensive, easy-to-configure and powerful capacity and production planning solution specifically designed for Semiconductor Manufacturing.

Static Capacity Engine Chart

Differentiators

  • Use case based approach.

Static Capacity Engine Chart

  • Wafer fab specific constraints and equipment characteristics can be portrayed.
    • Throughput dependency on the combination of products and layers.
    • Alternative recipe mapping.
    • Route branching with corresponding machine load.
    • Details of equipment dedication to recipes, products and steps.
  • More automated and systematic way of capacity planning.
    • Centralised and standardised input data with automatic base project generation for consistent planning.
    • Quickly adjust input data for what-if scenarios without modifying base data.
  • Automatic balancing of product quantity allocations to tools within Equipment Groups.
  • Highly scalable for concurrent generation of plans across multiple time buckets on cloud-based or on-premise parallel computing infrastructure.

Static Capacity Engine Chart

CUSTOMER SUCCESSES

  • Deployed by semiconductor manufacturers in Singapore, Europe, and the USA for both 200mm and 300mm fabs.
  • Utilised by customers for sales target setting and capital investment assessment.

Benefits achieved

  • Up to 5% capacity freed up at critical Equipment Groups.
  • More accurate and realistic capacity planning.